By Systel Asia  ·  8 min read  ·  Energy Efficiency Series Most manufacturing plants lose between 20% and 30% of their compressed air to leaks — yet very few have ever calculated what that actually costs them in rupees per year. This article gives you the formula to find out. Why Compressed Air Leaks Are a Hidden Drain Compressed air is often called 'the fourth utility' in manufacturing — right alongside electricity, water, and natural gas. Unlike those three, it is generated

How Systel Energy Solutions is Transforming Industrial Efficiency Compressed air is one of the most essential, yet often overlooked, utilities in modern industry. Despite its importance, many plants lose up to 30% of their compressed air through leaks—leading to significant energy wastage and higher operating costs. At Systel Energy Solutions, we are changing the way industries manage their compressed air systems through the use of advanced Acoustic Imaging Technology . Our l

A specialty steel manufacturing plant in India operated three centrifugal compressors with a combined capacity of 14,700 CFM. Each of these compressors was equipped with an orifice plate differential pressure flow sensor to measure the compressor output delivery, and the measured flow values were integrated into the compressor’s display panel. Together, the compressors consumed nearly 75,000 kWh per day. Refrigerant compressors were used to dry the air to a dew point of 3°C.