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Systel engineer walking a compressed-air plant deck
Compressed-air digitization · Coimbatore · since 2002

We know compressed air.
Better.

Live sensors on your compressors, dryers and lines. Twenty-four years and 2,000 audits reading every number — and telling you what to fix first.

0 compressors sold. Our findings are not a sales pitch.

Unit 1 · Spinning millYesterday · demo data
Live
AIR44,200 m³
ENERGY7,140 kWh
COST₹53,550
SPECIFIC POWER0.162 kW/CFM
SYSTEL NOTEDryer 2 is overloaded, not faulty. Inlet air 41 °C. Shade the intake before servicing. Open items: 4 (1 urgent).
24years in compressed air
2,000+audits across India
0compressors sold — brand-neutral
The platform

The sensors show what. The archive says why.

A dashboard can list eleven problems. It cannot rank them. Twenty-four years of compressor rooms can.

The instrument

WiseAir sensors on every compressor, dryer and main line — flow, power, pressure, dew point — on the WASM 604 dashboard. Made in Coimbatore. Alarms, a daily email, a monthly report.

See the platform →

The archive

Two thousand audits in textile, tyre, ceramic, pharma and foundry plants. It knows which sequencing fault looks like a leak, and what a +6 °C dew point means in October. Every reading carries a Systel note.

About Systel →
Systel engineer reading live data on a tablet beside plant valves
Systel specialist recording readings at a compressor station
On the plant floor

Every reading is checked where the air is made and used.

Generation and storage measured every minute. Air treatment measured, not assumed. A Systel team on the floor every quarter.

How it works

Four steps. We measure and verify. Your team acts.

01

Feasibility visit

A walk of the plant and a tentative savings projection. Scope frozen here.

02

Deploy and baseline

Sensors across generation, treatment and distribution. A measured baseline on your dashboard.

03

Year one, included

Daily KPI email with a Systel note, alarms, monthly report, a quarterly visit.

04

Performance programme

From year two: monitoring plus quarterly leak surveys and machine-level flow checks.

How it works, in detail →
Results

A 100,000-spindle mill, Tamil Nadu. On the programme since 2019.

Read the case study →
0.196 → 0.17kW/CFM after supply-side settings and maintenance
1,300 → 560CFM, held two years after the project
< 6 monthspayback on the digitization project
The compressors said 0.16 kW/CFM; the sensors said 0.196. Artificial demand and recurring leaks were found department by department and fixed by the mill's own team.
Systel technician checking a reciprocating compressor
Industries

Every vertical where air sits in the top three of the bill.

TextilesSpinning, weaving, processing. Where most of the archive was written.
Iron, steel and foundryHigh-pressure forging and blasting lines, 24×7.
Food processingOil-free generation, continuous dew-point assurance.
Automotive and electronicsISO 8573-1 Class 1 air for precision automation.
PharmaceuticalsCleanroom purity and pressure, GMP-ready records.
Cement, tyres, heavy engineeringPneumatic conveying, curing presses, high-flow fleets.

Bring us a problem we have seen two thousand times.

A conversation with the owner or plant head, then a site visit on invitation.

Request a feasibility discussion info@systel.asia · +91 96550 28715 · +91 98431 45445